We use cookies to create the best experience for you. Keep on browsing if you are OK with that, or find out how to manage cookies.

Manufacturing & Operations Management - Essay Example

Comments (0) Cite this document
Summary
Manufacturing and Operations Management Introduction Promanager PLC engaged in manufacturing range of products for oil and gas industry. However, the company is losing on its manufacturing planning as well as control in terms of failure in delivering the product to customer on time…
Download full paperFile format: .doc, available for editing
Polish This Essay95.1% of users find it useful
Manufacturing & Operations Management
Read TextPreview

Extract of sample
"Manufacturing & Operations Management"

Download file to see previous pages Simultaneously, spare parts are manufactured in the batch and stored in the warehouse until required by the final assembly for product 1 and 2. The finished product is stored in the warehouse until delivered to the customer. This report will identify the strategy (i.e. MRP, JIP and Hybrid) to be employed by Promanager PLC to resolve the issue. Also, in the end, the report will provide detailed set of recommendations to improve the overall manufacturing performance of Promanager PLC. Figure 1: Current Manufacturing Process of Promanager PLC Manufacturing Planning and Control Strategy Recommendation and Rationale The manufacturing forms the most significant aspect for a manufacturing company and it forms as its competitive advantage or a reason for failure. Therefore, a strong and effective management tool is required to achieve the required success rate. However, in order to recommend a strategy, the first step is to identify the problems that the existing system is facing. Promanager PLC existing production mechanism is facing the following significant problems: (1) The Master production schedule makes poor forecasts for individual order specifications. (2) The throughput time of the product is more than the standard 3 weeks time. (3) Response time to customers should be 1 week. (4) Discrepancies in data of inventory management system and inventory of materials. (5) High defect rate for finished products. (6) High level of Raw Material, Work-in-Progress and Finished Goods stock due to imbalance between supply and demand time and materials. There are three types of manufacturing planning and control strategies, namely: material requirements planning (MRP), just-in-time (JIT) and hybrid. Benton and Shin (1997) argued that MRP and JIT directs the significant aspects of a material flow in terms of its planning and controlling. Zhao, Zhou, Luo and Dai (2011) and Mahapatra, Pal and Narasimhan (2011) postulated that JIT reduces set up time, improves the flow of goods from warehouse to the shelves, makes efficient use of multi-skilled employees, synchronizes the production schedule and hours worked, improves relationships with supplier and throughout the day supplies comes on a regular basis. The JIT system can be implemented in seven steps that can be customized according to the needs of the production cycle. These are: (1) Design flow process, (2) Total Quality System, (3) Stabilize Schedule, (4) Kanbul Pull System, (5) Work with Vendors, (6) Further reduce inventory in other areas, and (7) Improve product design. On the other hand, MRP is a special mechanism to plan as well as control the production processes. The primary objectives of introducing MRP in a production process is to guarantee availability of materials fro the production and at the same time ensure that finished products are ready to be delivered to customers. Furthermore, it ensures the minimum possible levels of inventory (i.e. material and finished products) to stay in the stores. MRP also helps in planning the activities of manufacturing, purchasing and manages the delivery schedules. In the case of Promanager PLC, JIT or MRP can not resolve the problems that it is facing independently. As, JITwill help to resolve the problem numbers 2, 4 and 5. Whereas, MRP is a unique management tool that only focuses on the manufacturing material, purchasing and delivery activities. Therefore, it can resolve the proble ...Download file to see next pagesRead More
Cite this document
  • APA
  • MLA
  • CHICAGO
(“Manufacturing & Operations Management Essay Example | Topics and Well Written Essays - 1250 words”, n.d.)
Manufacturing & Operations Management Essay Example | Topics and Well Written Essays - 1250 words. Retrieved from https://studentshare.org/management/1439255-manufacturing-operations-management
(Manufacturing & Operations Management Essay Example | Topics and Well Written Essays - 1250 Words)
Manufacturing & Operations Management Essay Example | Topics and Well Written Essays - 1250 Words. https://studentshare.org/management/1439255-manufacturing-operations-management.
“Manufacturing & Operations Management Essay Example | Topics and Well Written Essays - 1250 Words”, n.d. https://studentshare.org/management/1439255-manufacturing-operations-management.
  • Cited: 0 times
Comments (0)
Click to create a comment or rate a document
CHECK THESE SAMPLES - THEY ALSO FIT YOUR TOPIC
Operations Management: LPG Manufacturing case
This essay entails the growth and success of LPG Manufacturing Company that has grown over the last few years to become one of the most leading food packaging companies in the world. This has been attributed to a lot of hard work, determination and good management system. It is through the best of the operational management that has led to the growth and success of LPG manufacturing company.
8 Pages(2000 words)Research Paper
Operations Management
This research is being carried out to define operations management and to investigate the following: scope of responsibilities of an operations manager; operations management reconstructed; planning and control techniques; scope of planning and control; planning and control in a manufacturing concern and in a service business.
8 Pages(2000 words)Essay
Operations Management LongXi Manufacturing
It is important to address this problem so that it will not hinder its potential to create high standard quality management in the future. LongXi and its quality management problem absolutely encompassed the issue of how the company should obtain its competitive advantage.
7 Pages(1750 words)Essay
Service Operation and Manufacturing Operation
This paper focuses on the identifying the differences between service operations and manufacturing operations. It clearly distinguishes what are the tasks undertaken by the service operations management and the manufacturing operations management. Consequently, it explains how service operations management can benefit from implementing manufacturing operations and system.
7 Pages(1750 words)Essay
Manufacturing strategy and operations
Most companies have today opened manufacturing points in Asian countries including china and Singapore, where they use cheaper production labour as compared to developed countries (Ayari, 2010). Within these areas, the companies are capable of getting low cost of labour, materials and logistical expenses as compared to the developed countries.
12 Pages(3000 words)Essay
Operations Management as an integral component of a manufacturing industry
MRP is the organizing of materials for the purpose of production and delivery to the customers. It is done in order to maintain a minimum level of inventory for production purposes. It engages in planning manufacturing activities and maintaining delivery schedules.
8 Pages(2000 words)Essay
Presentation on:Simulation In Operations And Manufacturing Management
Supply chains and their management are a critical area of concern in any manufacturing scenario. Managers strive hard to ensure that they strike a perfect balance between the rate of
4 Pages(1000 words)Essay
Operations Management
According to Nigel, Chambers and Johnston (2010, p. 1), all organization; be it small or large produce some services and product either for profit or not for profit. Consequently all these organizations require operations management which is concerned with creating products and services.
8 Pages(2000 words)Essay
Operations Management
UAE is less developed nations as compared to European nations and the implementation of the OM makes the overall organizational management and handling in the business easier.
10 Pages(2500 words)Essay
Operations Management
Service operation management is very different from manufacturing operations management. Service operations management entails fulfilling the end user’s needs and creating a suitable environment for the workers so that they can produce the required specifications of the use. Manufacturing operations management entails producing the required commodity required by the end user.
8 Pages(2000 words)Essay
Let us find you another Essay on topic Manufacturing & Operations Management for FREE!
Contact us:
+16312120006
Contact Us Now
FREE Mobile Apps:
  • About StudentShare
  • Testimonials
  • FAQ
  • Blog
  • Free Essays
  • New Essays
  • Essays
  • The Newest Essay Topics
  • Index samples by all dates
Join us:
Contact Us