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Enterprise Project II - Essay Example

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It has an output capacity of 480000 meters of denim fabric per annum. The operational hours of the company are 16 hours daily divided into two shifts for…
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Enterprise Project II
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This initial process is only appropriate if the design is a new one. The process starts with a group of 5 artists preparing 5 different design sketches each which can take up to five hours. The sketches will be reviewed by a panel of quality assurance officials. This usually takes 2 days and the panel selects the best 10 designs from the sketches. The sketches are then used to create patterns from the drafts. This process runs through 24 designers who create samples of each design in groups of 8 consisting of large, medium and small standard patterns.

This process allows only minimal time for choosing the appropriate pattern of designs to change another for a panel. It is a pitfall for the process because the process ought to get adequate time for changing the design patterns when the panel rejects a particular design. Marking the yarn for cutting is the subsequent phase (Kadolph 78-83). The material passes through eight lines with two machines where purchased strands of dyed yarn on beams is selected according to the color, pressed in the two machines, and marked according to the size to be cut.

The material is cut under three cloth cutting machines at the rate of 1660 meters per hour it is then coated with wax and other strengthening solutions. In the next phase, the material is sorted according to texture, design, and size. The material is then arranged according to the required bundle specification. This process is automated and sensors are used to determine the texture of the material. Then, the patterns pass through looms where the fabric is woven according to the specified design and size.

There are a total of 300 looms used in this process. After this process is complete, the fabric is superficially heated and treated with a finishing solution. It is then dried and transported to the final inspection unit where it is closely inspected for defects created during production by a team of quality inspectors. Any defective

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