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Poka-Yoke Process Applied and Avoiding Errors in Manufacturing Processes Due to Human Intervention - Literature review Example

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This paper explores existing literature on poka-yoke systems and factors associated with its implementation and success while noting other associated critical findings and perspectives. Poka-Yoke is a Japanese word when translated into English becomes ‘mistake-proofing’…
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Poka-Yoke Process Applied and Avoiding Errors in Manufacturing Processes Due to Human Intervention
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Download file to see previous pages Hinckley identifies four main objectives of the poka-yoke system. First and foremost is a warning signal to detect and prevent possible error by taking corrective action. Secondly, it prevents operator-controlled errors altogether. Thirdly, to save costs incurred from making errors, performing rework and putting quality-control checks in place Lastly, it reduces scrap and wastage. In short, most of the literature related to poka-yoke system identifies three objectives of implementation: defect-free production, reduction of wastage and rework and cost-effective production at the earliest possible time. Another perspective of poka-yoke is to combine tasks of production and quality-checking thereby improving efficiency as well as quality. Hinckley also points out that poka-yoke systems improve workers’ knowledge and the onus of responsibility towards creating a zero-defect product. Aligning human resources development (HRD) strategy with business strategy requires the creation of a value chain that was originally put forward by Porter. The main activities identified by Porter in the value chain include inbound logistics, operations, outbound logistics, marketing and sales, and service. From a human resource perspective, its value chain facilitates improving the understanding of various roles of HR and its scope in maximizing employees’ worth for an organization; subsequently, this value chain identifies various areas that would require appropriate intervention to provide maximum benefit for the employees and the organization through HR development practices. ...Download file to see next pagesRead More
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