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The Material Resource Planning (MRP) would consider the kind of materials that would need to be needed and used in the manufacturing process. In the context of Riordian, it is seen that the following are the main kinds of materials/utilities used in production. The various components forming part of the finished products, viz. fans, are molded and assembled and fitted together by Chinese workforce. Any excess plastics are sheared off using shearing machines. The finished products, inspected and certified by R&D are next sent for packing .
Next, they are individually packed in plastic films with placed into boxes with generous amount of packing straw in order to avoid transit damages. A bar code identifying the recipient of the product is sprayed onto the box using ink. The bar code would provide full profile details of the product specifications inside the box, in order to tackle any issues that arise later. The box is then placed through a system of conveyor belts that separates the box by its destination and conveys it to the appropriate section of the loading dock, so it is ready to be loaded onto a professional commercial carrier for onward transmission.
It is believed that use of RFID technology in the materials handling department could, to a large extent, solve the present issues that perturb the production team. This could keep track of various materials that are being used and their movements in the production process. It is also seen that nowadays the production of electric fans follows discrete, and separate processes, because of which there is considerable time lay between placing of items required for production and receipt of such critical production items.
Therefore, it is necessary that new process introduces Just in Time methods, which could reduce issues connected with Inventory and stock controls. Since fan manufacturing is a process industry where materials move through various
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