Nobody downloaded yet

Moulding Techniques for a Brake Caliper - Assignment Example

Comments (0) Cite this document
The present assignment entitled "Moulding Techniques for a Brake Caliper" dwells on the molding techniques applicable for various metal-based component part of a vehicle. Reportedly, it enables the cost-effective chains of production of long-lasting, precision metal or ceramic components. …
Download full paperFile format: .doc, available for editing
GRAB THE BEST PAPER95.4% of users find it useful
Moulding Techniques for a Brake Caliper
Read TextPreview

Extract of sample "Moulding Techniques for a Brake Caliper"

Download file to see previous pages End products are normally component products applicable in various industries and applications. Below are samples of brake calipers of the various make of vehicles.
It is also known as expandable pattern casting (EPC). LFC involves the substitution of a low solidity foam prototype by liquid metal. It offers the capability of a direct production of nearly any multifaceted geometry including sophisticated cavities and undercuts without tapers and the requirement for considerable completed work (Bhattacharjee 201). Compared to the conservative sand casting methods it has an environmental and economic advantage.
The actual LFC-system applies patterns of expandable polystyrene (EPS) for manufacturing applications. These patterns, directly designed to shape, are engrossed in a molding case with binder less sand. The fluid metal, which is dispensed into the molds of the downspouts, vaporizes the EPS model, which is specifically substituted by the metal (Bhattacharjee 201). With the opportunity of assembled prototypes very sophisticated shapes can be generated and the castings can be replicated with amazing dimensional accuracy.
Pattern making: The first material needed for pattern production is EPS. The first step in the LFC-procedure is the pre-enlargement of EPS beads. After maturing the beads are gusted into a mold producing the pattern part. The mold is then heated up with steam to expand the beads more and tightly fit the hole of the mold. Hot vapor and enlargement of the beads make them to weld together (Bhattacharjee 201).
Cluster assembly. Complicated parts involving hidden cavities and undercuts cannot be molded in one operational step, but are accumulated from pattern sections into a complete pattern. Amalgamation techniques used are heated platen welding, gluing and plugging. In order to augment the effectiveness of the total process, numerous patterns are joined into a cluster and provided with a common gate structure, also made of EPS. ...Download file to see next pagesRead More
Cite this document
  • APA
  • MLA
(“Moulding Techniques for a Brake Caliper Assignment”, n.d.)
Moulding Techniques for a Brake Caliper Assignment. Retrieved from
(Moulding Techniques for a Brake Caliper Assignment)
Moulding Techniques for a Brake Caliper Assignment.
“Moulding Techniques for a Brake Caliper Assignment”, n.d.
  • Cited: 0 times
Comments (0)
Click to create a comment or rate a document

CHECK THESE SAMPLES OF Moulding Techniques for a Brake Caliper

Toyota Brake Problem Analysis

...Toyota Brake Problem Analysis Toyota Motor Corporation is one of the leading automobile manufacturers in the world. It is founded inAugust 28, 1937 in Japan. Akio Toyoda is the current president of Toyota motor company. As of March 31, 2009, the capital of Toyota is estimated as 397.05 billion yen. The major business undertaken by Toyota is Motor Vehicle Production and Sales. It has been estimated that around 320,808 employees working at present in Toyota and its affiliated companies all over the world as of March 31, 20091 In the automobile industry Toyota do not need any introduction. They are the leading automobile manufacturer in the world for the last few decades. Even in America, Toyota cars are selling more than...
9 Pages(2250 words)Research Paper

Projective Techniques

...? Running Head: Projective Techniques Projective Techniques Underlying projective techniques is the concept of `projection' - a concept that is attributed to the work of Sigmund Freud Projection basically relates to how unconscious and often suppressed beliefs can be transferred (projected) on to external objects. Projection can be seen as a cornerstone of much current management theory. It played an important role in Murray's identification of psychological needs. In turn Murray's work provided the theoretical basis for much early management research such as achievement motivation, competency based models of management and Maslow's Hierarchy of Needs. It is still implicitly used in many...
6 Pages(1500 words)Research Paper

Automobile Brake Disc and Pad

...brakes. Drum brakes is a type of breaking system that stops a car in motion by friction, when brake shoes are pressed against the drum. Drum brakes have many components that are important for its operation. These include drum, piston, wheel cylinder, return spring, brake shoe, stud, brake pads, wheel hub, and brake lining. The existence of these components makes it easy for drivers to stop vehicles easily by applying just a little pressure on the brake pedal (Gilles, 2005). Disc brakes, on the other hand, are a round, flat metallic pieces that spin together with the wheel. When...
4 Pages(1000 words)Essay

Gymnastic Techniques

...Running Head: Constructing Profile Constructing Profile of the of the of the . Gymnastic Techniques Gymnastic is an artistic type of sport that is similar to other artistic sports like acrobatics, figure skating and special type of synchronized swimming. Technique plays an integral role in a sportsman's training in any artistic sports. Developing and mastering a technique is long and complicated process. It is essential for a sportsman choose the right sort of elements that he need to master and choose the right way of performing them. Every artistic sport has its own kind of techniques. Rhythmic sportive gymnastic usually involve two kinds of...
4 Pages(1000 words)Essay

Recumbent tricycle brake both rear wheels. This is due to fact that if the brakes are applied to the front wheel the force will cause the bicycle to tumble because of more braking power. Various parts that are to be designed for brakes are listed below. 1) Single actuating calipers 2) Calliper housing 3) Brake pads 4) Disc 5) Brake levers 6) Mechanical cable Design & principle of working Wheel Braking Force B On disc at angle A ...
6 Pages(1500 words)Research Paper

Filmmaking Techniques

...employ a pool of creative people, aside from the writers and actors and all the crew needed. S/he has to decide on the appearance, gestures, facial expression, what to use whether professional or non-actors. Art and filmmaking, nevertheless, can be performed or made by a team or by one person. The dilemma of the filmmaker or artist is whether his/her message is understood correctly the way s/he wants it to be understood. Some artists do it profoundly, some vaguely, to let the viewer think, or get an instant reaction. These techniques in art and filmmaking, whether digital or in films, are introduced in different ways. A few of these are discussed in this paper. Art, according to Aristotle, is the realisation in...
24 Pages(6000 words)Coursework

Analytical techniques

...Running Head: Analytical Techniques and Errors Analytical Techniques and Errors s Introduction Errors occur everywhere in every field, however, the meanings and relative usage of this word differs at different places depending upon the way it is conceptually applied. Error basically refers to the mistakes that can be human or mechanical. When errors occurred in any field, hey affect the accuracy and correctness of the process as well as outcome of the process being conducted in the field. All the facets of human life like business, healthcare, accounting and finance, languages, scientific studies, social scientific studies, sales and aviation commonly witness the occurrence of error that affects the...
7 Pages(1750 words)Essay

Management Techniques

...MANAGEMENT TECHNIQUES goes here] [Your goes here] [Due the paper] Management Techniques Before discussing some management techniques that most of the managers use to put their companies on the path of unending success, let us get a better understanding of the role of effective management in the success of companies in today’s competitive market. Effective management is the key for a company towards achievement of competitive advantage in any market. Managers of the companies spend a considerable amount of time thinking to apply the most effective management techniques to make employees show improved productivity and efficiency. Improved employee productivity is the...
4 Pages(1000 words)Research Paper

Rail car brake caliper

...Rail Car Brake Caliper Material Review for Rail Car Brake Caliper Properties of Ferrous and Non-Ferrous Metals Ferrous metals primarily contain iron. They include metals such as steel, which is a metal alloy of iron. They have high magnetic properties, high tensile strength, and durability, offer slight resistance to corrosion and are less expensive (Somaiya, Wieffering & Blaine, 2008). Non- ferrous metals are alloys not containing iron. Important non- ferrous metals include Aluminium, copper, zinc, lead, titanium, cobalt, nickel and chromium. These metals have desirable characteristics. Copper has high conductivity, aluminum has a low weight and zinc has a non-magnetic...
2 Pages(500 words)Assignment

Brake disc

...THE BRAKING SYSTEM al Affiliation) Key words: automobile, brake disc Advancement in the transport culminated to the need for speed; as a result, the adoption of brake disc in automobiles was inevitable. The brake disc plays a critical role in an automobile as it controls its speed. The paper strives to provide an analysis on the brake system. The paper will also examine the functioning of the entire brake system. In addition, the paper will assess the service condition and the material property requirement that ensure the effectiveness and durability of the brake disc. Scholars agree that the brake disc...
2 Pages(500 words)Essay
sponsored ads
We use cookies to create the best experience for you. Keep on browsing if you are OK with that, or find out how to manage cookies.

Let us find you another Assignment on topic Moulding Techniques for a Brake Caliper for FREE!

Contact Us